1. Equipment Description
Zero Dynamic’s Hydraulic Torque Converter, Automobile Transmission Torque Conveter Inclined Milling Balancing Machine is an automatic balancing machine developed for the client's hydraulic torque converter assembly, and the balancing correction method is inclined milling and de-weighting. This product belongs to Zero Dynamic's DLX series balancing machine, which is suitable for single-plane vertical balancing measurement and correction of automobile clutch pressure plate, belt pulley, flywheel, water pump impeller, brake disk, differential case, output gear, etc. The balancing correction methods can be vertical drilling, horizontal drilling and horizontal milling.
The balance measuring mechanism of Zero Dynamic’s Hydraulic Torque Converter, Automobile Transmission Torque Conveter Inclined Milling Balancing Machine adopts internal rising pneumatic elastic fixture to tighten the workpiece, and the taper fit is adopted between the elastic sleeve and the mandrel, which has the advantages of simple structure, high centering precision, reliable clamping, etc. The milling correction mechanism consists of an inclined automatic tool feed mechanism and a circular arc rotating mechanism. The dynamic balance test software analyzes the unbalance value and angle of the rotor into correction data, and the PLC controls the milling mechanism to make automatic correction of the workpiece. The PLC controls the milling mechanism to correct the workpiece automatically. The inclined automatic feeder controls the milling depth and the three-jaw chuck controls the milling angle during correction.
2. Technical Parameters:
| Serial No. | Item Details | Parameter Range |
| 1 | Equipment Model | XH-DLX16 |
| 2 | Maximum mass of workpiece (Kg) | 16 (including fixture) |
| 3 | Workpiece outer diameter range or milling diameter (A) | Φ230-450mm |
| 4 | Maximum height of workpiece (H) | ≤250mm |
| 5 | Three-jaw clamping diameter range | ≤230mm(can increase to ø450mm) |
| 6 | Workpiece max diameter (for balance measurement only) | ≤500mm |
| 7 | Balancing speed | ≤600-2000r/min(adjustable) |
| 8 | Balance measurement motor power | 3KW(servo motor) |
| 9 | Balance correction method | Inclined milling correction |
| 10 | Maximum milling depth | ≤10mm |
| 11 | Maximum milling angle | ≤120 degree |
| 12 | Balance correction motor power | 1.5KW |
| 13 | Unbalance Reduction Ratio | ≥90% |
| 14 | Minimum attainable residual unbalance | ≤2g.mm/kg |
| 15 | Equipment total power | 7KW |
| 16 | Production cycle time | 60~80S primary milling (if second milling is required, it will not exceed 120s) |
| 17 | Working air pressure | 0.4-0.6Mpa |
| 18 | Working voltage | AC 380V |
| 19 | Protection | Phase sequence protection, overload protection, air pressure monitoring |
| 20 | Safety protection | Protective door |
| 21 | Measurement system | XH-DLX |
| 22 | Operation interface | Windows Simplified Chinese/English |
| 23 | Equipment dimension | 2000*1400*1040mm
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3. Equipment Photo:
4. Main Features:
4.1 Internal rising pneumatic elastic fixture to tighten the workpiece, taper fit between the elastic sleeve and the mandrel, high centering precision, reliable clamping.
4.2 High sensitivity vibration sensor, good linearity, durable and reliable.
4.3 PLC controlled inclined milling correction mechanism corrects the unbalance, and the dust-absorbing device prevents the iron chips from leaking out, greatly improves the chip-absorbing efficiency, keeps the equipment tidy and improves the life.
4.4 Dynamic balancing software integrates measurement, control, operation, communication, storage functions. It has automatic data saving, automatic uploading to the MES system, printing and other functions. MES interface is TCP/IP.
4.5 Once calibrated, permanent use. No need to do mutiple calibrations for the same rotor with same speed.
4.6 The equipment has fault diagnosis and status display function.
4.7 Integrated safety cover
4.8 Reasonable structural design, small footprint, easy to operate.
5. About Zero Dynamic:
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging in full automatic balancing equipment and related vibration measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of equipments. We mainly deals with all kinds of advanced dynamic balancing equipment, field dynamic balancing instrument, vibrometer and motor performance testing machine. High revolving speed and high precision are the key features of our products. We have served 3000+ clients in China and abroad, including many world-famous companies such as LG, Black&Decker, Nidec, Huawei, Foxconn, Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than 120 staff including a professional R&D team of 30+ engineers and 20+ debugging and after-sales team.
As an important participant in Chinese dynamic balancing industry, Zero Dynamic continues to increase the development of new products, and is actively developing into the new energy industry as well as aerospace and other high-speed dynamic balancing and intelligent manufacturing fields, aiming to provide customers with reliable and diversified product choices.
6. Why choose Zero Dynamic Balancing Machine?
6.1 High-speed and high-precision. Zero Dynamic is good at developing and manufacturing all kinds of balancing machines, especially high-speed and high-precision soft-bearing balancing machines and automatic balancing machines. 20+ years of industry experience and 3000+ customer service experience make Zero Dynamic have the top new product development ability.
6.2 Low equipment failure rate. Equipment parts adopt famous brands: Mitsubishi, Schneider, SMC, Keyence, etc. Key parts have patents, high safety protection level, stable balance performance, service life of more than 10 years.
6.3 Adequate stock. Zero Dynamic has a factory of 10,000 ㎡ and more than 120 staff including a professional R&D team of 30+ engineers, 20+ debugging and after-sales team. We always keep 100+ balancing machines in stock, covering most common balancing machine models. Once order has been confirmed, balancing machines in stock can be commissioned and shipped out within 1-2 weeks.
6.4 Perfect after-sales service. Zero Dynamic has an after-sales service team of 20+ people which serve our clients wholeheartedly. For our clients, no matter the equipment is within or beyond the 12-month warranty period, we can provide technical consultance service. Within warranty period, our service team will give a telephone response within 4 hours after receiving client's fault report and reach the machine site within 24hours (within the city) or 72 hours (other cities or provinces). If the fault can't be cleared, our service staff could only leave the site after getting client's approval.
8. Our Exhibitions:
9. Packaging & Shipping: 
Product Tags:
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Hydraulic Torque Converter Automatic Balancing Machine Vertical Single Plane Transmission Torque Conveter Balancer Images
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